Organic fertilizer pellet making machine and auxiliary Equipment

The powerful organic fertilizer pellet making machine developed and produced by Richi Machinery with advanced technology has been widely used in chemical fertilizer, metallurgy, mining, coal, refractory, abrasive, ceramics and other industries after years of operation and continuous improvement.

 Iron, copper ore powder, iron oxide scale, iron-containing dust sludge, silicon-manganese alloy, coke powder, coal powder and other powdery materials can be pressed into a block at one time, and can be directly smelted and applied.

The organic fertilizer pellet making machine is a new type of granulation equipment in the chemical fertilizer industry, suitable for single and mixed granulation of nitrogen, phosphorus, potassium fertilizers and compound fertilizers, organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, and organic and inorganic fertilizers.

The organic fertilizer pellet making machine adopts room temperature granulation equipment without drying technicians, with compact layout, reasonable process, advanced technology, no three wastes discharge, stable operation, reliable operation, energy saving and consumption reduction!

1. Uses and features of organic fertilizer pelletizer:

  • This organic fertilizer pellet making machine is mainly used for (biological) organic fertilizer, compound fertilizer and pellet processing in aquaculture processing industry;
  • The granular material processed by this organic fertilizer pellet making machine has a smooth surface, moderate hardness, low temperature rise during processing, and can better maintain the nutrients inside the raw material; this machine integrates a feeder, a mixer and an organic fertilizer pellet making machine into one; When feeding the material evenly, the material is also agitated twice.
  • The feeder is equipped with a governor, which adjusts the amount of feed in accordance with the dryness and humidity of the material during production, so that the host will not get stuck or do useless work. The main machine integrates the ring die and the flat die, which is equivalent to the work of 2 organic fertilizer pellet granulators.
  • The particle composition is uniform, the shape is neat, and the pore size of the particle thickness can be divided into: Φ3.5, Φ4, Φ5, Φ6, Φ7, Φ8, etc. Users can choose according to production needs when ordering;
  • Due to the low moisture content of the particles, it is easy to store, and can remain in the original state for a long time in water, which greatly improves the utilization rate of materials.
  • The organic fertilizer pellet making machine mold, stirring and conveying blades are all corrosion-resistant stainless steel quenched and tempered; the pressure rollers are cast with manganese and quenched and tempered to achieve anti-corrosion and wear-resistant. Thereby increasing the output and reducing the loss of organic fertilizer pellet making equipment.

Extrusion organic fertilizer pellet making machine is one of the main (biological) organic fertilizer production machine currently produced by our company. The organic fertilizer production machine has excellent technology, simple operation, and various models of different models are designed. It is an ideal processing machine for fertilizer processing units.

Organic fertilizer pellet making machine

2. Auxiliary equipment of organic fertilizer pellet making machine

(1) Turner

The principle of the bio-organic fertilizer turning machine is to make the pollutants such as poultry manure, agricultural waste, sugar mill filter mud, sludge, domestic waste, etc. into green, environmentally friendly and soil-improving bio-organic fertilizer through the principle of oxygen consumption fermentation.

This auxiliary equipment of organic fertilizer pellet making machine can reach temperature rise in one day, deodorization in 3-5 days, sterilization (which can completely kill egg bacteria in the feces, etc.), and fertilizer in seven days, which is faster and more efficient than other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling device.

Crawler type turning machine is a kind of large turning machine, full hydraulic operating system, lever type steering wheel operation, crawler type walking, strong and durable, strong power, advanced technology, large output, strong turning ability, hydraulic lifting of turning drum adjustment, high degree of automation, simple operation and easy to master. It is a professional turning and throwing equipment for the conversion of organic materials into organic fertilizer by aerobic fermentation.

This auxiliary equipment of organic fertilizer pellet making machine is used for the fermentation and turning of organic wastes such as livestock and poultry manure, sludge garbage, sugar mill filter mud, slag cake and straw sawdust. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge fermentation decomposing and moisture removal operations in garbage factories, gardening farms, and Agaricus bisporus planting plants.

This auxiliary equipment of organic fertilizer pellet making machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can realize the function of one machine with multiple slots when used together with the mobile machine. The matching fermentation tank can discharge materials continuously or in batches, with high efficiency, stable operation, sturdy and durable, and even throwing.

The centralized control of the control cabinet can realize manual or automatic control functions, the shovel is sturdy and durable, and has the function of breaking and mixing materials, and the limit travel switch plays a limiting role.

Compost turner is one of the main supporting equipment of fertilizer machinery equipment unit, suitable for trough fermentation: it is the core equipment for the industrialized and harmless treatment of animal husbandry, municipal waste and municipal sewage sludge.

this auxiliary equipment of organic fertilizer pellet making machine has reasonable design structure, high efficiency, low energy consumption, high degree of automation, convenient use, low cost, and wide application. It is a popular model among users.

The stacker is composed of transmission device, lifting device, walking device, stacking device, transfer vehicle and other main components.

The motor directly transmits the power to the cycloid reducer through the sprocket to the turning drum, and the stirring blades on the drum are spirally distributed, which can turn the materials in the fermentation tank and move them to a position of 0.2-1m away, which can play the role of agitation.

 The effect of fast turning speed and uniform stirring can achieve the full contact between the material and the air, so that the fermentation effect of the material is good.

The advantage of the crawler turning machine is that it is easier to operate, eliminates the hydraulic direction type, saves space, labor, diesel oil, shortens the working time, and advances the fermentation cycle. The turning clutch of this product adopts soft start, (the domestic similar products all use iron-to-iron hard clutch, which causes serious damage to the chain, bearing and shaft).

The front hydraulic push plate is installed, which does not require manual time-consuming for the whole stack. The drum is hydraulically lifted, and the cab can be optionally equipped with air conditioning.

(2) Rounding machine

The organic fertilizer polishing machine produced by Richi Machinery is a polishing device configured on the basis of the KP-400 flat film extrusion organic fertilizer pellet making machine. Beautiful and practical, it is an ideal equipment for making spherical granules from organic fertilizers (biological).

This this auxiliary equipment of organic fertilizer pellet making machine is specially designed on the internal structure according to the process requirements, and it is an effective special equipment for compound fertilizer.

High output, flexible arrangement in the process, can be used with one or several organic fertilizer pellet making machines at the same time, which solves the complex process, large equipment investment, and multiple organic fertilizer pellet machines caused by the need for a organic fertilizer pelletizer to be equipped with a rounder in the past.

The quality of the finished products produced by the equipment is inconsistent and other disadvantages. This auxiliary equipment of organic fertilizer pellet making machine is composed of two or more throwing cylinders arranged in sequence. The material is discharged from the discharge port after being rounded for many times.

Beautiful appearance, simple structure and reliable quality. It is easy to operate and maintain, and it can be operated and used according to the manual. It has strong anti-overload capability and can adapt to work in various environments. The power consumption is small, the production cost is low, and the economic benefit is high.

(3) Automatic batching system

The automatic batching machine is mainly suitable for mixing, batching and feeding of 3-8 kinds of materials. The machine adopts computer scale for automatic control, and uses pneumatic door to control the quantitative feeding of the main silo. This auxiliary equipment of organic fertilizer pellet making machine has the advantages of simple operation, high batching accuracy, optional adjustment of material ratio, energy saving, easy installation and mobility.

(4) Horizontal mixer

The horizontal mixer is a new generation of mixing equipment developed by our company. This auxiliary equipment of organic fertilizer pellet making machine has high mixing degree and less residue, and is suitable for mixing organic fertilizers and inorganic fertilizers.

The specific features are: the materials are fully mixed, thereby improving the mixing uniformity; the novel rotor structure is used to adjust the gap between the rotor and the casing to close to zero, effectively reducing the residual amount of materials; the special rotor of the machine design can also crush larger materials, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

 In order to make the machine work normally, please read the instruction manual carefully to avoid damage to the machine.

(5) Material crusher

The material pulverizer is a professional semi-wet material pulverizer which is researched, improved and meticulously manufactured by the scientific research personnel of our factory with advanced pulverization technology at home and abroad, and has been repeatedly researched, improved and carefully manufactured with many years of production experience.

This auxiliary equipment of organic fertilizer pellet making machine solves the problem of crushing organic matter with high water content, so as to declare the right of public security. The successful development of this machine has played a key role in shortening the process flow, reducing equipment investment and saving operating costs for bio-organic fertilizer and compost production.

The allowable moisture content of the bio-fermented organic fertilizer material reaches 25-50%, and the crushing particle size meets the granulation requirements. The crushing particle size can also be adjusted within an appropriate range according to user needs. It plays a role in grinding hard substances such as glass, ceramics, bricks, and gravel in the organic fertilizer of municipal solid waste.

This auxiliary equipment of organic fertilizer pellet making machine is an ideal machine for fertilizer production line units.

Floating fish feed making machine Line

The technical advantages achieved by RICHI’s efforts in floating fish feed making machines over the years are fully reflected in the floating fish feed production line.

 Simple operation, easy to learn, precise parameter control, to ensure that the product is completed in a specific temperature, pressure, humidity and time.

Reasonable structure design, special material, fast self-cleaning performance to ensure mechanical stability and easy maintenance, colorful shapes and flavors to meet the requirements of various fish pet food.

When choosing aquafeed floating fish feed production line, you must first understand the many characteristics of aquafeed:

(1)Small pellet size. Due to the short digestive tract of aquatic animals and related physiological characteristics, in order to speed up digestion and absorption, the crushed pellet size of aquatic feed should be smaller than that of livestock and poultry feed.

For example, in the production of eel and shrimp feed, the pellet size should reach 80 mesh to 120 mesh.

 (2)High protein content and low carbohydrate content. The protein content of livestock and poultry feeds is generally less than 20%, while the protein content of aquatic animal feeds is mostly 30% to 40%, and the protein content of turtle and eel feeds is as high as 65% to 70%.

(3)The pellet feed has a compact structure, high cohesion and water resistance, and the stability of the pellet feed in water for more than 2 hours is required for fish feed.​​

(4)In the production of aquatic feed, cross-contamination is strictly prohibited. Some raw materials need to be treated aseptically.

The selected floating fish feed making machine is easy to clean and has less residue. Especially in the production of floating feed, shrimp and eel feed, other types of feed should not be produced at the same time to prevent cross-production pollution.

To produce high-quality aquatic feed, we must rely on scientific and reasonable processing technology and combine it with advanced, reliable and stable floating fish feed making machine. In this regard, the choice of floating fish feed making machine is particularly critical.

1. Process flow of fish feed production line:

The floating fish feed making machine production line can process pellet feeds such as pigs, cattle, sheep, rabbits, chickens, ducks, fish, etc. The traditional processing method is several times more efficient, and it is suitable for large-scale farms and floating fish feed mills to produce full-price feed and the transformation of pellet feed plants.

 It can also produce saw wood pellets, wood powder pellets and straw pellets, etc. It is a pellet processing unit with a high degree of automation. It is a floating fish feed making machine that uses corn, soybean meal, wheat, sorghum, straw, grass, rice husk, etc. as raw materials, crushes the raw materials, and directly presses them into pellets.

floating fish feed making machine

2. Features of fish feed pellet machine production line:

  • This series of floating fish feed making machines adopt a steam conditioner, so that the material can be fully matured and the quality of the pellets can be ensured.
  • The main drive adopts high-precision gear drive, and the output is about 20% higher than that of the belt drive type.
  • Imported high-quality bearings and oil seals are selected to ensure stable operation, low noise and high efficiency of the whole machine.
  • The feeder adopts frequency conversion motor to ensure the quality of pellet discharge.
  • A variety of aperture ring dies are available for selection. The floating fish feed making machine ring dies have long service life, smooth granulation and high quality.
  • Compensation type serpentine spring coupling of international advanced level, with novel structure, compactness, safety, low noise and low failure performance.

3.Floating fish feed machine production line process

Floating fish feed making machine is usually selected according to the production scale, production varieties, and production process conditions. Therefore, different floating fish feed mills often use different equipment. However, some basic floating fish feed making machine for feed processing is the same.

According to the floating fish feed making machine line process flow, it generally includes raw material receiving and cleaning equipment, conveying equipment, crushing equipment, batching equipment, mixing equipment, floating pellet machine, floating fish feed extruder machine, liquid spraying equipment, ventilation and dust removal equipment, packaging equipment and central control system.

  • The raw material receiving and cleaning equipment mainly includes weighbridges, primary cleaning screens and cylinder bins;
  • Commonly used conveying equipment are screw conveyors, bucket elevators, scraper conveyors, belt conveyors and pneumatic conveying equipment;
  • Pulverizing equipment includes magnetic separator, feeder, pulverizer, etc. Among them, there are many types of pulverizers, commonly used are hammer and claw pulverizers and micro pulverizers that require finer pulverization;
  • The batching equipment generally adopts electronic automatic batching scales; the types of mixers used are horizontal double-shaft (single-shaft) paddle mixers, horizontal screw mixers, vertical mixers and waist drum mixers for the production of premixes;
  • Granulation equipment includes steam boiler, conditioner, floating fish feed pellet mill, cooler, grading screen and crusher, etc.;
  • Floating fish feed extruder machine includes conditioner and extruder; liquid spraying equipment includes liquid storage tank, vacuum pump and flow meter;
  • Ventilation and dust removal equipment includes suction fans, brakes and dust collectors, etc.; packaging equipment includes packaging scales, sealing machines, etc.;
  • The central control system is the “brain” of the entire floating fish feed making machine line processing process, where the control systems of various equipment are concentrated.

4. Quality control of floating fish feed making machine

(1)Equipment pre-design control

The technical staff will carry out scientific and reasonable design according to the actual conditions and requirements of the customer’s workshop, electricity, location, etc., combined with the floating fish feed making machine test situation.

(2)pare parts selection criteria

Spare parts suppliers, strictly screen the supplier’s products, and choose high-quality and low-cost manufacturers in the same industry. On the premise of ensuring quality, reduce floating fish feed making machine manufacturing costs and truly allow customers to purchase cost-effective equipment. For outsourced parts of the same variety, there are less than three suppliers guaranteed, so that the fittest can be purchased.

(3)Production control

After the sales department receives the order, it will be submitted to the technical department, and the technical department will produce the CAD drawings corresponding to the floating fish feed making machine according to the order details. The production department arranges a relevant part to purchase, produce and process according to the technical documents of CAD drawings.

(4)Equipment and spare parts acceptance

There are full-time quality control personnel to carry out batch inspection of outsourcing and outsourcing parts. Quality inspection is performed for key and precise spare parts. For self-made parts, self-inspection, mutual inspection and general inspection of processing personnel must be carried out, and all qualified parts can be put into use.

After the finished floating fish feed making machine is installed, it will be accepted by after-sales technicians. On-site equipment can be loaded for on-site debugging only after no-load operation for more than half an hour and no faults. Make sure that each equipment meets the floating fish feed mill factory conditions and issue the floating fish feed making machine certificate.

Biomass granulator creates value for better life

The straws in the fields are no longer randomly burned, and the construction waste is sorted in an orderly manner, making our sky bluer, the air fresher, and the land and water purer.

Where did the unburned straw and the orderly sorted construction waste formwork go? They have been transformed by biomass granulator into biomass energy such as electricity and biomass pellets, which will start anew for our better life and create value again.

Driven by the national environmental protection and energy development policies, biomass energy has ushered in rapid development in the past decade, and the energy supply scale has increased from 12 million tons of standard coal in 2010 to 47 million tons of standard coal in 2020.

The average annual growth rate is 15%. Under the continuous promotion of national policies, by 2025, the national biomass energy supply scale is expected to exceed 70 million tons of standard coal and continue to maintain rapid growth.

In the short term, limited by the shortage of regional biofuels, the increase in environmental protection requirements, and the reduction of state subsidies, biomass power generation/heating will enter a period of adjustment; The 25GW construction target of clean power/heat, biomass power generation/heat supply will usher in steady development.

The biomass granulator helps the power generation industry, processes straw, wood chips, branches, building templates, provides biomass pellet fuel, continuously provides biomass energy, and creates value for our better life.

1. Environmentally friendly biomass granulator

Biomass granulator

Fuel is used a lot in winter, and central heating can be achieved with fuel. With the development of technology, fuel is also changing. It is no longer synonymous with polluting the environment, but with warmth.

The use of pellet fuel produced by biomass granulator machine is both environmentally friendly and heating.

There are four main sources of raw materials for biomass fuel pellet machine pellet fuel, namely agricultural resources, poultry manure, domestic sewage and industrial organic wastewater, and urban organic solid waste.

Turning waste into treasure is of course the use of biofuels. Agricultural resources occupy the main part, and these parts are wasted and wasteful. If they are used a little, they can be made into beneficial fuels.

With the development of technology, turning waste into treasure is no longer an empty talk. The biomass pellet granulator can process these waste materials into useful fuels, saving energy and protecting the environment.

The fuel must be used in the kiln. Biomass pellet fuel is an environmentally friendly material, which has the same function as ordinary fuel, but has more advantages in environmental protection and energy utilization, replacing the use of traditional fuels.

Biomass pellet fuel is used in small furnaces, mainly for household heating and domestic hot water supply. Because these use environments are closely related to our lives, the use of environmentally friendly fuels has a great effect on users, providing users with a warm and comfortable environment, or a healthy living environment.

As a fuel to improve the quality of life, it can improve our life through other equipment, save costs, save energy, improve energy efficiency, and protect the environment. .

Biomass pellet fuel is used in small furnaces, mainly for household heating and domestic hot water supply.

The fuel is still easy to ignite. Has anyone had this experience? When I lit the fuel, I felt hopeful when I saw the fire coming out, but it was extinguished in a few seconds, and it was re-ignited. Repeatedly, still no traces of fire.

In some cases, the fire will suddenly become smaller and then extinguished when it is burning vigorously, and it will take a long time to ignite, which is annoying. If the fuel is easy to ignite, it is much more convenient, saving time and improving work efficiency.

Biomass pellet fuel is a typical solid shaped biomass fuel, which has the advantages of cleanliness, high efficiency, and easy ignition. It is a fuel that can be used by friends who are not easy to ignite the fuel described above. It is also worth choosing just based on this point, not to mention Or green fuel.

Increased demand for biomass fuel pellets around the world has spurred growth in trade. The United States and Canada are currently the world’s largest exporters of pellets. Data show that in 2013 the United States exported 2.77 million metric tons of biomass fuel pellets to the EU.

Exports are estimated at $347 million. The USDA also announced that the cost of shipments by 2020 is expected to reach $1 billion. Not far behind, Canada is increasing. British Columbia is Canada’s main producer of biomass fuel pellets.

Canadian exports in 2013 were more than double what they were in 2011. In the first half of 2015, this figure increased by 1% compared to the previous year to approximately 780,000 tonnes due to UK shipments. At the same time, shipments to Italy and Asian countries have decreased significantly.

Biomass granulator machines are crucial for countries to build a sustainable and economical society. The emergence of biomass granulator is an effective measure to solve the above problems.

Using crop straw, furniture factory scraps, sawdust, wood bran, wood powder, sawdust, bark, sand powder, furfural slag, pallets, packaging boxes and other wastes to press into biomass pellets, not only can prolong the production of crop straw, furniture factory The industrial profits of waste materials, sawdust, wood bran, wood powder, sawdust, bark, sand powder, furfural slag, pallets, packing boxes and other wastes.

To sum up, the global biomass granulator fuel pellet market has been growing rapidly in recent years. 

Richi Machinery is an equipment manufacturer specializing in the biomass pellet mills for sale, if you are interested in our wood biomass pellet mill projects and solutions, please leave your needs and email, WhatsApp and other contact information, our sales staff will provide professional answers and corresponding product pictures, videos and quotations.

How to make the wood pellet mills mold more “longevity”?

In recent years, the environmental protection policies of various countries have become more and more strict. As a representative of new energy, biomass pellets have gradually become popular, and biomass pellets in many areas have even been in short supply.

Along with biomass pellets, there are also sawdust pellet machines that produce biomass pellets. From the original flat die wood pellet machine to the current ring die wood pellet mills, they are constantly being updated.

1. How to prolong the service life of wood pellet mills mold?

The mold is a vulnerable part in the sawdust wood pellet mills, and it needs to be replaced continuously. The expensive mold is also a major cost in the production process of the sawdust pellet. How to increase the service life of biomass wood pellet mills mold?

(1) Fill the mold with oil

After the daily processing and production is over, use oil to grind the mold hole for a period of time to ensure that all oil is left in the mold hole, which is of great benefit to the next day’s work and is also conducive to the long-term use of the mold.

(2) Regularly clean up the oil

The editor here reminds everyone that if the wood pellet mills are not used for more than a month, it is best to take out the oil in the mold. Because the oil will gradually harden during the long-term storage process, which will make it difficult to remove the next time it is used, which will affect the subsequent use of the wood pellet mills. (Related post: Wood Pellet Mill For Sale)

(3) It is not necessary to clean the mold for a long time

If the wood pellet mills are not used for a long time, it is recommended to remove the mold, clean it and then store it. It mainly cleans the pellets inside the mold and the sawdust attached to the surface of the mold. In this way, on the one hand, it prevents the pellets from being hardened and difficult to remove due to long-term storage, and on the other hand, it reduces the corrosion of sawdust to the mold.

(4) The mold should be stored in a dry and ventilated place

Most of the molds of the wood pellet mills are made of alloy steel. If they are in a humid place for a long time, the surface of the mold may be damaged due to corrosion and its service life will be reduced.

(5) The handling process should be carefully

The mold of the wood pellet mills is a high-precision accessory. If the structure of the inner wall of the die hole is damaged during the handling process, it may cause the failure of the wood pellet machine and shorten the service life of the wood pellet machine.

The above are five tips to prolong the service life of the wood pellet machine. Follow these five methods to maintain the mold, and I believe your mold will last longer. (Related post: fuel pellet plant)

2. How to solve the blockage of the mold of the wood pellet mill machine?

wood pellet mills
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With the popularization of the concept of environmental protection and saving, wood pellet machine is recognized and accepted by more and more customers, and occupies an increasingly important position in our production.

However, in the process of using the turnkey wood pellet mill machine, there are always various problems. Today, Richi Machinery will introduce to you how to solve the blockage of the mold of the wood pellet mills equipment.

If you want to know the solution to the problem, you must first find the cause of the problem, and to solve the problem of blockage of the wood pellet machine, you must find the cause of the blockage of the wood pelleting machine.

The main reasons for the blockage of the sawdust wood pellet mills mold are as follows:

1. The feed of the wood pellet mills is too fast and the output is too slow.

Solution: Replace the die of the wood pelletizer machine, or reduce the feed rate. (Related post: Indonesia wood pellet plant)

2. The raw materials contain impurities, such as nails, bricks, etc.

Solution: Turn off the wood pellet mills equipment, then open the mold cover, then pour out the extruded raw material, clean out the impurities in the raw material, and put the raw material back. Note: When replacing the mold cover, tighten the nut.

3. Inappropriate control of raw material moisture, or excessive particle size, etc., will also cause blockage of the wood pellet mills mold, and manual cleaning is very difficult.

Solution: Large manufacturers will buy special dies for punching holes, but for new friends who have just invested in wood pellet production, die clogging is a headache.

3. During the production process, due to power failure or other reasons, the mold is blocked, especially the small-diameter mold is difficult to clean. Drilling the material with a power drill is more common in wood pellet production equipment, but this is time consuming and tends to damage the smoothness of the die holes. Moreover, after the die is punched, it needs to be re-ground before it can be used normally, which affects the work efficiency.

Solution: A more efficient way is to use oil to boil the ring die, so that the plug hole is completely immersed in the oil and then heat the bottom of the oil pan until the material in the plug hole makes a popping sound, i.e. remove the plugging die, re-install the machine after cooling, Adjust the gap of the die rolls, according to the operation requirements of the wood pellet mills, the material in the blocked die can be quickly cleaned by re-driving.

Poultry feed processing machine selection principle

There are principles in the selection of complete sets of poultry feed processing machine, as follows:

(1) The poultry feed processing machine used in general feed mill factories are mainly ring die poultry feed processing machine, which are more suitable for rough feed granulation. When choosing a model, the main consideration is the rationality of structural design, ease of operation, floor space, power consumption, and selection of parts and components.

(2) The pellet cooler is to maintain the good storage of the product after granulation, and is an indispensable process after granulation.

(3) Feed pulverizer is a device that needs to be used before feed processing and molding, which can save power consumption and improve the digestion and absorption rate of livestock and poultry. At present, almost all feed mills use hammer mills, which can reduce the crushing rate.

(4) According to the user’s feeding scale and feed consumption, choose different types of pelletizer equipment. Generally, the ring die poultry feed pellet making machine can be used for home feeding. The equipment can be produced by lighting electric, small footprint, easy to move and low power consumption.

If the user feeds on a larger scale, such as a poultry feed processing plant, you can choose the SZLH poultry feed processing machine, which can produce about 800kg-1 ton per hour. These two models are the best-selling models of the RICHI maker.

(5) It is very important to choose a suitable feed pellet machine in the production process. I hope that the introduction of the above content can be helpful for users to choose the method of pellet machine.

Poultry feed processing machine

Details of energy saving in the processing of feed pellets:

1.Granulation process

(1) Under the premise of ensuring the strength, the opening rate of the ring die of the poultry feed processing machine and the screen of the crusher should be increased as much as possible, so as to improve the production efficiency and reduce the power consumption.

(2) Use the ring die repairing machine to repair the ring die in time to improve the granulation efficiency.

(3) Reasonably control the output, adjust the die roll gap, improve the granulation efficiency, and prolong the life of the ring die and the pressing roll. (Hot product: cat litter making machine)

(4) Regularly adjust or replace the blades of the conditioner of the poultry feed pellet making machine, and increase the stirring rod of the conditioner to improve the conditioning effect and increase the output.

2.Ingredients and mixing

(1) Improve the central control operation skills and coordination level.

When the operator receives the production order, according to the production order. The quantity of raw materials in stock and the warehouse capacity of the batching warehouse, determine the type, sequence and quantity of incoming materials to ensure the continuous operation of the mixer, and will not stop production due to the breakage of some raw materials.

Reasonable feeding will ensure that the crusher starts less frequently within a certain period of time, and the air transport time is the shortest.

When producing granular materials and concentrated materials at the same time, determining the appropriate switching time is an important guarantee to maintain continuous production of the poultry feed processing machine. (Hot product: cat litter production line)

(2) Adopt variable frequency variable speed controller to keep the motor load running stably and efficiently.

(3) Material warehouse. The design of the scale bucket shall ensure that the material is discharged without the use of vibratory or mechanical discharge or mechanical discharge.

(4) Correctly set the ingredients, reasonably arrange manual feeding and liquid feeding, and improve the mixing efficiency of ingredients.

3.Crushing link

(1) The size of the sieve hole matches the crushed material, and the smooth surface of the sieve installation faces outward; the sieve holes are arranged vertically; the sieve with high opening rate is adopted.

(2) Replace the hammer or replace the hammer and cloth bag in time to improve the crushing efficiency.

(3) Maintain a good negative pressure state of the air assist system and increase the output. The fan configuration of the dust collector is reasonable, the direction of the fan is correct, the air inlet is suitable, the electromagnetic valve of the pulse dust collector is normal, the filter bag is cleaned every day, and the air leakage is detected.

(4) Feed the material evenly with the transmission to keep the load of the pulverizer constant.

(5) In the pulverization operation, the raw materials that are difficult to pulverize and the raw materials that are easy to pulverize can be mixed to improve the pulverization efficiency.

(6) After initial pulverization and micro pulverization, it enters the classification equipment to reduce excessive pulverization of raw materials.

(7) For the secondary crushing process, check the formula raw materials and oil content, generally controlled within 5%, and the oil should not be too much.

4.Power transmission

Poultry feed processing machine transmit power through transmission devices such as bearings, reducers, and transmission belts. Therefore, first of all, it is necessary to ensure the normal operation and lubrication of the transmission device, reduce the power loss in the transmission process, and achieve the effect of energy saving.

(1) Select the appropriate type of lubricant and dosage to ensure that the poultry feed processing machine has a good working environment and state.

(2) Maintain the proper tension of the drive belt, replace the worn drive belt, and use pulleys and other devices that match the drive belt.

(3) Avoid the vibration of the transmission equipment due to the loose chain, and keep the chain at an appropriate tightness.

(4) Keep the transmission clean, free of dirt and waste accumulation, avoid local overheating, and allow free flow of air around the gear reducer.

(5) When the poultry feed processing machine must work at multiple speeds, replace the mechanical and adjustable belt drive with an AC variable frequency drive.

(6) Minimize or avoid the use of pneumatic conveying systems.